Intella-DART - Digital Analog Remote Transducer

Intelli-DART™

Intelligent Digital Analog Remote Transducer

  • The Intelli-DART™ Sensor is a lightweight; compact, multi-sensor unit designed for monitoring and telemonitoring service purposes in a welding environment.
  • The Intelli-DART™ Transducer includes an embedded micro-controller to provide the necessary data acquisition, signal processing and communications firmware to allow remote logging of the following basic welding parameters.

  • The light weight, easy to install design allows the user to install the Intelli-DART™ at the wire drive motor inlet using industry standard quick disconnect conduit fittings or to a fixed surface with the optional mounting brackets.
  • The LED indicators provide the operator or maintenance personnel with a quick visual indication of sensor activity.
  • The unit is powered by a user supplied external 24 VDC power source via the sensor interface cable. This cable also provides the Analog and TTL Signal Outputs to an external system (data acquisition or PLC).
  • NetHub™ is an isolated RS-485 communications driver and power supply to connect up to six Intelli-DART™ Sensors to the MODBUS™ RTU network. A total of 247 sensors may be connected to the network using multiple NetHub™ units.

CURRENT SENSOR SPECIFICATIONS

Current Range 0 - 600 amps (DC)
Relative Precision of Range ±1%
Max Linearity Error ± 0.9 % of reading
Max Zero Offset Error ± 3.0 mv
Sensitivity (V out / V in) 10mv / Amp
Band Width at ±1db 2.5 Khz

VOLTAGE SENSOR SPECIFICATIONS

Voltage Range 0 - 100 volts (DC)
Relative Precision of Range ±1%
Max Linearity Error ± 0.5 % of reading
Max Zero Offset Error ± 1.0 mv
Sensitivity (V out / V in) ± 1.0 mv
Band Width at ±1db 2.5 Khz

WIRE SPEED SENSOR SPECIFICATIONS

Wire Diameter (min / max) 0.30 – 0.62 (0.8 mm / 1.6 mm)
Speed Range 10 – 1000 ipm (4 – 420 mm / s)
Relative Precision of Range ±3%
Encoder Pulse Rate 102 pulse / inch (3.94 pulses / mm)
Output Frequency Range 17.0 – 1700.0 Hz

GAS PRESSURE SENSOR SPECIFICATIONS

Pressure Range 2.5– 14.5 Psi (15 – 100 Kpa)
Relative Precision of Range ±3%
Max Linearity Error ± 1.8 % of reading
Max Zero Offset Error 1.00 Psi (6.9 Kpa )
Sensitivity (V out / V in) 0.07 Psi ( 0.44 Kpa)
Band Width at ±1db 250 Hz

MECHANICAL SPECIFICATIONS

Dimensions
5.24”L X 5.38”W X 3.41”H(133mm X 137mm X 87mm)
Weight
2.7 lbs (1.2 kg)
Temperature
-10°F– 140°F (-12°C - 60°C)

ELECTRICAL SPECIFICATIONS

Sensor Power
24 vdc @ 0.1 amp ripple 200 mv
Analog Output
0 - 10 vdc @ 10ma current limited
Encoder Output
TTL compatible levelssink / source 25 ma.

ORDERING INFORMATION

Description
Part Number
Included Parts
Intelli-DART™ System A0A0101 DART™ sensor and cable
Intelli-DART™ Sensor A3A0217 Sensor only
Mounting Bar Kit (optional) A2A0025 Two mounting bars and screws
Sensor Cable (6 meters) A3W0327 Cable and strain relief
MOUNTING DIMENSIONS

If you would like to see a dimenional drawing of the Intelli-DART, you must have Autodesk® Express Viewer on your computer. If not, by going to the link below it will ask you to download this software to install on your system. Once installed the drawing will be rendered. You will be able to copy, zoom, pan or print this drawing from Internet Explorer or Netscape.

FEATURES
  • Industry standard quick disconnect fittings for wire speed transducer and mounting
  • Hall effect current transducer with 25 mm opening for welding cable
  • A screw terminal block connections for positive and negative voltage sense leads
  • Gas pressure sensor to measure welding torch back pressure
  • Optional mounting brackets
BENEFITS
  • Mount directly to wire drive motor inlet
  • Provides electrical isolation and reduces cable heating by eliminating additional mechanical connections
  • Provides easy installation of voltage sense leads and allows custom wire lengths
  • Provides indication of torch degradation due to leaks or clogged gas orifice or nozzle
  • Allows remote mounting of sensor using standard quick disconnect conduit assemblies for wire speed sensor

 

 
 
 
NOTE: Specifications are subject to change without notice.
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10702 Old Bammel N Houston Rd. • Houston, TX 77086 • Phone (713) 462-2118 • Fax (713) 462-2503