• Description
  • Features
  • Benefits
  • Parameters
  • Networking
  • Optional Software
 

The WireTrak™ - the new product from Computer Weld Technology, Inc. for making your welding environment more efficient. By providing the necessary data acquisition, signal processing and communications firmware, the WireTrak™ allows remote logging of your wire utilization and actual productivity rates.

The WireTrak™ is designed for monitoring and telemonitoring service purposes and is based on an embedded micro-controller.

The sensor is simple to install at the GMAW wire drive motor inlet using industry standard quick disconnect conduit fittings. The sensor may also be remotely mounted using a industry standard conduit assembly and the optional mounting bracket.

A series of display screens are provided to allow the operator or supervisor access to wire feed speed run data and to program the sensor for operation.

 

 
   
Industry standard quick disconnect fittings for wire speed transducer and mounting
   
Two BCD switches provided to allow external definition of 1 to 247 MODBUS™ addresses
   
Optional WireLog PLUS™ Software Program to program and download data from multiple WireTrak™ units
   
RS-485 Duplex Network Interface Serial Port
   
Optional mounting bracket
 
   
   
   
   
   

 

 
   
Mount directly to any wire drive motor inlet
   
Allows remote mounting of sensor using standard quick disconnect conduit assemblies for wire speed sensor
   
Provides easy installation
   
Communication with multiple WireTrak™ Sensors with optional software package
   
Up to 400 weld summaries may be stored before downloading
   
   
   
   

 

 
   
Actual Wire Feed Speed
   
Arc Time based on wire feed motion
   
Arc Time based on wire feed motion
   
Totalized Wire Feed Speed and Arc Time
   
Volume deposited for last weld
   
Totalized volume deposited based on average wire speed and time
   
   

 

 

NetHub™ is an isolated RS-485 communications driver and power supply to connect up to six sensor units to the MODBUS™ RTU network.

A total of 247 sensors may be connected to the network using multiple NetHub™ units. Any Intelli-DART™, WireTrak™ or Micro ADM™ unit can be connected to the same NetHub™ unit.

The Intelli-DART™, WireTrak™ or Micro ADM™ units can be communicated with their appropriate software through the MODBUS™ RTU network.

 

 

The WireLog Plus™ Program is used with the WireTrak™ Sensor and provides a simple MODBUS™ terminal to program and download data from multiple WireTrak™ Sensors. The program uses the MODBUS™ RTU protocol to establish communication with multiple WireTrak™ devices. The interface to the Sensor is via a RS-485 duplex network.

The WireTrak™ sensor is a lightweight; compact sensor unit designed for monitoring and telemonitoring service purposes in a welding environment. The WireTrak™ Sensor includes an embedded micro-controller to provide the necessary data acquisition, signal processing and communications firmware to allow remote logging of the following basic welding parameters.

 

 

 
 
 
 
 
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Product Specifications

 

 

 

  • General
 
Wire Size 0.30 – 0.62 (0.8 mm / 1.6 mm)
Speed Range 10 – 1000 ipm (4 – 420 mm / s)
Relative Precision of Range ±3%
Communications Protocol MODBUS™ RTU
Dimensions 4.93” L x 5.38” W x 2.43” H (126 mm L x 137 mm W x 61 mm H)
Weight 1.4 lbs (0.6 kgm)
Sensor Power 24 vdc @ 0.2 amp, ripple 200 mv
 
 
   
 
   

 

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10702 Old Bammel N. Houston Road, Houston, TX 77086 USA - Phone: 713-462-2118 - Fax: 713-462-2503